← Six Sigma Green Belt Exam Prep

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DFSS Road Maps & FMEA

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Design Roads & Risk Numbers

Check this point against current official guidance before relying on it.

  • Two design road maps: DMADV and IDOV — for what doesn't exist yet.
  • One risk number: RPN = Severity × Occurrence × Detection.
  • Both topics are included in the body of knowledge.

DMAIC vs DMADV vs IDOV

Check this point against current official guidance before relying on it.

  • DMAIC: define, measure, analyze, IMPROVE, CONTROL — existing processes.
  • DMADV: define, measure, analyze, DESIGN, VERIFY — new ones.
  • IDOV: identify, design, optimize, verify.

RPN, Worked

Check this point against current official guidance before relying on it.

  • Severity 7, Occurrence 4, Detection 5.
  • RPN = 7 × 4 × 5 = 140. Range: 1 to 1,000.
  • High Detection score = HARDER to detect = worse.

Quick Self-Check

Check this point against current official guidance before relying on it.

  • In your head:
  • S=8, O=5, D=6 — compute the RPN.
  • And which road map ends in design-verify?

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